Manufacturing Processes For Design Professionals Pdf Free 34 [2021]
Manufacturing Processes For Design Professionals Pdf Free 34
at the start of 2012, the company had invested $1.5 million in equipment to create a state-of-the-art facility to develop and refine its additive manufacturing technology. from the beginning, protolabs has strived to create exceptional manufacturing capabilities that are as good as anything currently available on the market. the company also has an aggressive timeline to release its first products to customers by the end of this year.
protolabs’ manufacturing process can be broken down into three main components:
r&d – research and development, which includes software, hardware and support systems
manufacturing – the actual production process of component and part development
delivery – the final production of completed products.
during the last decade, a few international companies were successful in commercializing 3d printing. the industry has experienced a lot of progress in the past few years with new suppliers, new materials and new processes. the major players are stratasys, 3d systems, formlabs and objet.
the market for additive manufacturing has grown rapidly. it is forecasted to grow at a compound annual growth rate of 37% over the next five years. to keep up with this increase in the overall market, protolabs will need to increase its manufacturing capabilities.
the facility’s internal testing and inspection facility (itif) is one of the most important aspects of the unit process. the itif is capable of testing individual components to the highest degree of precision and function. it is also capable of generating test results that can be used to improve component designs. the factory currently uses a cad model to design components for its laser sintering machines. the test results help validate the cad model, ensure that the component will be manufactured accurately and perform properly. once the component is produced, the itif uses 3d scanning to ensure that the part will fit in the finished product.
there are several advantages of 3d printing over traditional manufacturing methods. one advantage is the ability to customize the shape of the part. by simply changing the input file to the 3d printer, a large number of different parts can be made. this is very useful for producing small numbers of parts. another advantage is the ability to make components that would normally be impossible to fabricate. for example, it can be used to produce tooling for molds, brackets, and bushings.
3d printing technology is a relatively new manufacturing process, so researchers have only recently started to study and develop new technology. new techniques are constantly being developed, and some of them are suitable for commercialization. although the price of commercial 3d printers has dropped dramatically, there are still very few affordable desktop 3d printers on the market.
though many of the leading materials researchers are also working on developing 3d printing technology, it is still very early days for the 3d printing industry. as a result, many of the available material technologies have only been used to print prototypes or very simple objects. some 3d printing technologies are still in their infancy. for example, there are very few commercial applications that utilize fused deposition modeling (fdm) where plastic is extruded and deposited layer by layer. in the future, we might be able to design our own plastic for printing, or produce plastics from natural sources like plants and earthworms.
this means that in the 3d printing industry, research can be classified into two main categories: research that involves a materials science perspective and research that is more of a process-driven perspective. there are many opportunities to work in each of these areas. for example, engineers can apply their materials and printing expertise to optimize the process used to print a part or develop a new material for 3d printing. also, 3d printing can make easier, more time-efficient ways of manufacturing high-cost parts. some of the most valuable, and interesting, research in this area will be the one that helps us understand more about the 3d printing process itself.
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